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Linear PET Bottle Blowing Machine(Full Automatic)

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Blowing Machine

Full-auto Series

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BY series Linear PET Bottle Blowing Machine(Full Automatic)

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Product description
Technical parameter
Config list
How it works
Technical focus
Brand advantages

BY series Linear PET Bottle Blowing Machine(Full Automatic)

1 BY series Linear PET Bottle Blowing Machine(Full Automatic) 10 big feature：

1.1 Servo stretching is more advantageous when changing the bottle type. It is simple, fast and accurate. Input data directly in the touch screen. Adjust the height required for the stretching rod arbitrarily, which can be accurate to 0.01MM.

1.2 Recovery system For high-pressure recovery and low-pressure use This machine can be used normally without external low-pressure gas.

1.3 Toggle servo direct pressure (or hydraulic) three plate locking, bottom mold linkage, double arm lock mode, double pressure plate, four plate forming, fast and smooth than traditional cylinder lock, 50% energy saving than traditional cylinder lock mold, quick clamping force, reasonable structure, clean, easy to maintain；

1.4 The control system uses the Japanese Mitsubishi PLC, the reaction time is fast, accurate, high reliability, can be accurate to 0.01 seconds, greatly improving the quality of the product and operational safety;

1.5 The main axis of the sliding through the hard plating treatment, high hardness, wear resistance and corrosion resistance, long service life;

1.6 All control valves used Germany and United States famous brand valve, switch speed, accurate and reliable;

1.7 The control interface display control panel, intuitive operation, convenient and quick;

1.8 Mold design for mold dynamic model, mold handling location convenient, safety;

1.9 The performance of the bottle blowing machine is stable, the output is high, the stable output of single cavity can reach 1500bph (500ml);

1.10 The lamp tube and the lamp box are specially designed, the energy saving coating infrared lamp tube is adopted, the heating process is stable and permeable, the energy consumption is saved by more than 30%.

2. BY series Full Auto Bottle Blowing Machine 5 Innovation:

2.1 Clamping mechanism: toggle servo direct pressure (or hydraulic) three plate locking, bottom mold linkage, double arm lock mode, double pressure plate, three plate forming, stable and fast;

2.2 The heating mechanism: semi open type heating box with circulating air cooling, water cooling system, so that each embryo body maintain uniform heating, heating bottle preform to ensure no deformation, blowing high yield, and energy saving than peers over 30%; constant temperature energy-saving heating mechanism (Figure 8K SUS mirror box)

2.3 Bottle blowing machine structure: BY company in cooperation with the international top companies Parker, adopt Parker high pressure valve rotary machine, protection of single cavity and a substantial increase in production capacity 25%; BY machinery with the world's top companies, the original high pressure combined valve set, with 1^st blow, 2^nd blow and exhaust in one, shorten the molding cycle, improve bottle blow speed;

2.4 Single channel feed preform: BY machinery adopt single servo preform feeding system, preform even, less fault points, stable performance;

2.5 China's initial single servo system on the preform feeding system, no situation of block preform or less preform, preform feeding is accurate and smooth.

3. Working Principle

3.1 Work flow: manipulator enters the preform→the preform is heated by the warmer to the blow mold→clamping→slow mold clamping→clamping→automatic upper handle-sealing→stretching→pre-blowing→high-blowing→holding pressure→discharge Gas → mold opening → bottle taking

3.2 Preform feeding and discharging

The manipulator inserts the blanks and takes out the blown bottles. One set of blow molding machine is equipped with one person.

3.3 Temperature adjustment

The preforms are inserted on the heating mandrel, and the preforms that rotate at a constant speed while heating continuously pass through the heating zone to obtain a reasonable temperature distribution. Infrared heating controlled by LV intelligent industrial control instruments, each layer of infrared lamps can be controlled independently. The bottleneck protection devices in the heating zone have been carefully designed so that the preform can obtain the ideal temperature curve configuration, while the bottleneck is not affected by the heating. The heating temperature of the preforms at all levels is displayed by digital instrument operation, which is intuitive and convenient.

3.4 Stretch blow molding

Through the parameters set on the control screen, the PLC automatically controls the mold clamping cylinder to drive the mold to open and close accurately. The stretching cylinder stretches the preform longitudinally, and the high-pressure air blowing stretches the preform horizontally, and maintains pressure to set and discharge. Gas out of the bottle. The solid mold frame structure makes the mold replacement more convenient and quick; a special mold clamping and pressurization system; the bottle blowing parameters of each mold cavity can be conveniently controlled through the touch screen, and a good fault diagnosis function; the special structure of the blow nozzle guarantees The reliability of the sealing under various blowing pressures, the original bottle blowing control method, improve the product yield.

composition	project	Technical Parameters
Product conditions	Maximum product volume	600m L
	Maximum product diameter	68mm
	Product bottle mouth size	Φ 25 ~ Φ 42mm
	Maximum product height	< 230mm
	Suitable for maximum height of embryo tube	<1 10mm
	Clamping stroke	110 mm
	Bottle pitch	76.2mm
	Standard mold thickness	1 6 0mm
	Production capacity (bottles / hour) Depending bottle capacity and weight yield will be different	12500 ~ 14000
	Number of mold cavities	8
Heating part	Heating unit	5
	Heating lamp layers	10
	Number of embryo tube holders	16 0
Electrical parameters	Voltage	220 / 380V
	frequency	50 / 60Hz
	Use power	28 ~ 3 5 kw
	Installed power	6 8 kw
Gas source （High-pressure air consumption depends on the volume of the PET bottle)	Low pressure compressed air pressure	8 ~ 10bar
	Low-pressure compressed air consumption	0.0m ³ / min (high pressure recovery)
	High-pressure compressed air pressure	2 6 ~ 35 bar
	High-pressure compressed air consumption Recommended with 48 m ³/ min	Actual air consumption 5 ~ 6 m ³/ min
Cooling water (water temperature ≤ 16 ℃)	pressure	3 ~ 4bar
Cooling water (water temperature ≤ 16 ℃)	flow	12 m ³/ h
weight	Hostheaterelectrical control box, etc.	7 .5T
Equipment dimensions	Host (L ×W ×H)	5200mm ×2360mm ×1900 m m
Equipment dimensions	Embroidery machine(L ×W ×H)	3130mm ×2450 mm ×2900 mm

Composition	product name	Origin	Brand
Air valve	High pressure blow valve	Switzerland
Electrical / control components	Switching power supply	France	Schneider
	sensor	Taiwan	Yangming
	touch screen	Taiwan	Willunton
	Magnetic switch	Taiwan	AIRTAC
	PLC	Japan	Mitsubishi
Servo motor and driver	Clamping	Japan	Mitsubishi
	Main drive	Japan	Mitsubishi
	Stretch	Japan	Mitsubishi
	Embryo	Japan	Mitsubishi
	Clamping	Japan	Mitsubishi
	Main drive	Japan	Mitsubishi
	Stretch	Japan	Mitsubishi
	Embryo	Japan	Mitsubishi
valve	High pressure blow valve (pilot)	United States	MAC
Mini small cylinder	Manipulator lifting, front and rear cylinders	Taiwan	AIRTAC
	Manipulator rotating cylinder	Japan	KOURDA
	Manipulator pneumatic fingers	Taiwan	gold
	Sealing cylinder	joint venture	SHC
Mechanical part	Precision planetary reducer	joint venture	Jinnuo
	guide	Taiwan	HIWIN Shangyin
	Stepping chain	Taiwan	KMC
	Non-deformable formwork	National standard	Ductile iron QT500-7 (annealed), solid formwork
	Security Overthinker	National standard	Clean high and low pressure gas protection valve
	Stainless steel tank	National standard	304 stainless steel gas tank prevents rust

BY-A8 Full Auto Bottle Blowing Machine Flow Chart：

iron-hand put preform→preform heated then to blow mold→close mold→slow closing mold→lock mold→auto upper handle-seal→stretch →pre-blow→blow→keep pressure→exhaust→open mold→take bottle

1. Preform inlet and bottle outlet The mechanical hand insert and taken out of the bottle, a bottle blowing machine with a person.

2. Temperature adjustment The preform is inserted in the heating mandrel, heating the preform a uniformly rotating continuously through the heating zone and obtain reasonable temperature distribution. Using LV intelligent control instrument control infrared heating, infrared lamp can control each layer. Heating area bottleneck protection device are carefully designed, so that the bottle to obtain the ideal temperature curve configuration at the same time, and is not affected by the heating effect of the bottleneck, the bottle blank heating temperature at all levels through digital instrument operation, intuitive and convenient.

3. Stretch and blow bottle By controlling the parameters of screen set, PLC automatic control clamping cylinder push opening mold accurately, the longitudinal tensile stretching cylinder of preform, high-pressure gas blowing bottle blank and transverse tensile, pressure setting, exhaust and out of the bottle. Mold structure is firm, the replacement of the mold is more convenient; mold lock turbocharging system is special; convenient control each cavity parameters through the touch screen, good function of fault diagnosis; special structure to ensure the sealing nozzle in various blowing pressure, the original bottle blowing control method improves the product capacity.
BY series Full Auto Bottle Blowing Machine 5 Innovation:

1. Clamping mechanism: toggle servo direct pressure (or hydraulic) three plate locking, bottom mold linkage, double arm lock mode, double pressure plate, three plate forming, stable and fast;

2. The heating mechanism: semi open type heating box with circulating air cooling, water cooling system, so that each embryo body maintain uniform heating, heating bottle preform to ensure no deformation, blowing high yield, and energy saving than peers over 30%; constant temperature energy-saving heating mechanism (Figure 8K SUS mirror box)

3. Bottle blowing machine structure: BY company in cooperation with the international top companies Parker, adopt Parker high pressure valve rotary machine, protection of single cavity and a substantial increase in production capacity 25%; BY machinery with the world's top companies, the original high pressure combined valve set, with 1st blow, 2nd blow and exhaust in one, shorten the molding cycle, improve bottle blow speed;

4. Single channel feed preform: BY machinery adopt single servo preform feeding system, preform even, less fault points, stable performance;

5. China's initial single servo system on the preform feeding system, no situation of block preform or less preform, preform feeding is accurate and smooth.

product description

technical parameter

configuration list

working principle

technical focus

branded advantages

BY series Linear PET Bottle Blowing Machine(Full Automatic)

1 BY series Linear PET Bottle Blowing Machine(Full Automatic) 10 big feature：

1.1 Servo stretching is more advantageous when changing the bottle type. It is simple, fast and accurate. Input data directly in the touch screen. Adjust the height required for the stretching rod arbitrarily, which can be accurate to 0.01MM.

1.2 Recovery system For high-pressure recovery and low-pressure use This machine can be used normally without external low-pressure gas.

1.3 Toggle servo direct pressure (or hydraulic) three plate locking, bottom mold linkage, double arm lock mode, double pressure plate, four plate forming, fast and smooth than traditional cylinder lock, 50% energy saving than traditional cylinder lock mold, quick clamping force, reasonable structure, clean, easy to maintain；

1.4 The control system uses the Japanese Mitsubishi PLC, the reaction time is fast, accurate, high reliability, can be accurate to 0.01 seconds, greatly improving the quality of the product and operational safety;

1.5 The main axis of the sliding through the hard plating treatment, high hardness, wear resistance and corrosion resistance, long service life;

1.6 All control valves used Germany and United States famous brand valve, switch speed, accurate and reliable;

1.7 The control interface display control panel, intuitive operation, convenient and quick;

1.8 Mold design for mold dynamic model, mold handling location convenient, safety;

1.9 The performance of the bottle blowing machine is stable, the output is high, the stable output of single cavity can reach 1500bph (500ml);

1.10 The lamp tube and the lamp box are specially designed, the energy saving coating infrared lamp tube is adopted, the heating process is stable and permeable, the energy consumption is saved by more than 30%.

2. BY series Full Auto Bottle Blowing Machine 5 Innovation:

2.1 Clamping mechanism: toggle servo direct pressure (or hydraulic) three plate locking, bottom mold linkage, double arm lock mode, double pressure plate, three plate forming, stable and fast;

2.2 The heating mechanism: semi open type heating box with circulating air cooling, water cooling system, so that each embryo body maintain uniform heating, heating bottle preform to ensure no deformation, blowing high yield, and energy saving than peers over 30%; constant temperature energy-saving heating mechanism (Figure 8K SUS mirror box)

2.3 Bottle blowing machine structure: BY company in cooperation with the international top companies Parker, adopt Parker high pressure valve rotary machine, protection of single cavity and a substantial increase in production capacity 25%; BY machinery with the world's top companies, the original high pressure combined valve set, with 1^st blow, 2^nd blow and exhaust in one, shorten the molding cycle, improve bottle blow speed;

2.4 Single channel feed preform: BY machinery adopt single servo preform feeding system, preform even, less fault points, stable performance;

2.5 China's initial single servo system on the preform feeding system, no situation of block preform or less preform, preform feeding is accurate and smooth.

3. Working Principle

3.1 Work flow: manipulator enters the preform→the preform is heated by the warmer to the blow mold→clamping→slow mold clamping→clamping→automatic upper handle-sealing→stretching→pre-blowing→high-blowing→holding pressure→discharge Gas → mold opening → bottle taking

3.2 Preform feeding and discharging

The manipulator inserts the blanks and takes out the blown bottles. One set of blow molding machine is equipped with one person.

3.3 Temperature adjustment

The preforms are inserted on the heating mandrel, and the preforms that rotate at a constant speed while heating continuously pass through the heating zone to obtain a reasonable temperature distribution. Infrared heating controlled by LV intelligent industrial control instruments, each layer of infrared lamps can be controlled independently. The bottleneck protection devices in the heating zone have been carefully designed so that the preform can obtain the ideal temperature curve configuration, while the bottleneck is not affected by the heating. The heating temperature of the preforms at all levels is displayed by digital instrument operation, which is intuitive and convenient.

3.4 Stretch blow molding

Through the parameters set on the control screen, the PLC automatically controls the mold clamping cylinder to drive the mold to open and close accurately. The stretching cylinder stretches the preform longitudinally, and the high-pressure air blowing stretches the preform horizontally, and maintains pressure to set and discharge. Gas out of the bottle. The solid mold frame structure makes the mold replacement more convenient and quick; a special mold clamping and pressurization system; the bottle blowing parameters of each mold cavity can be conveniently controlled through the touch screen, and a good fault diagnosis function; the special structure of the blow nozzle guarantees The reliability of the sealing under various blowing pressures, the original bottle blowing control method, improve the product yield.

composition	project	Technical Parameters
Product conditions	Maximum product volume	600m L
	Maximum product diameter	68mm
	Product bottle mouth size	Φ 25 ~ Φ 42mm
	Maximum product height	< 230mm
	Suitable for maximum height of embryo tube	<1 10mm
	Clamping stroke	110 mm
	Bottle pitch	76.2mm
	Standard mold thickness	1 6 0mm
	Production capacity (bottles / hour) Depending bottle capacity and weight yield will be different	12500 ~ 14000
	Number of mold cavities	8
Heating part	Heating unit	5
	Heating lamp layers	10
	Number of embryo tube holders	16 0
Electrical parameters	Voltage	220 / 380V
	frequency	50 / 60Hz
	Use power	28 ~ 3 5 kw
	Installed power	6 8 kw
Gas source （High-pressure air consumption depends on the volume of the PET bottle)	Low pressure compressed air pressure	8 ~ 10bar
	Low-pressure compressed air consumption	0.0m ³ / min (high pressure recovery)
	High-pressure compressed air pressure	2 6 ~ 35 bar
	High-pressure compressed air consumption Recommended with 48 m ³/ min	Actual air consumption 5 ~ 6 m ³/ min
Cooling water (water temperature ≤ 16 ℃)	pressure	3 ~ 4bar
Cooling water (water temperature ≤ 16 ℃)	flow	12 m ³/ h
weight	Hostheaterelectrical control box, etc.	7 .5T
Equipment dimensions	Host (L ×W ×H)	5200mm ×2360mm ×1900 m m
Equipment dimensions	Embroidery machine(L ×W ×H)	3130mm ×2450 mm ×2900 mm

Composition	product name	Origin	Brand
Air valve	High pressure blow valve	Switzerland
Electrical / control components	Switching power supply	France	Schneider
	sensor	Taiwan	Yangming
	touch screen	Taiwan	Willunton
	Magnetic switch	Taiwan	AIRTAC
	PLC	Japan	Mitsubishi
Servo motor and driver	Clamping	Japan	Mitsubishi
	Main drive	Japan	Mitsubishi
	Stretch	Japan	Mitsubishi
	Embryo	Japan	Mitsubishi
	Clamping	Japan	Mitsubishi
	Main drive	Japan	Mitsubishi
	Stretch	Japan	Mitsubishi
	Embryo	Japan	Mitsubishi
valve	High pressure blow valve (pilot)	United States	MAC
Mini small cylinder	Manipulator lifting, front and rear cylinders	Taiwan	AIRTAC
	Manipulator rotating cylinder	Japan	KOURDA
	Manipulator pneumatic fingers	Taiwan	gold
	Sealing cylinder	joint venture	SHC
Mechanical part	Precision planetary reducer	joint venture	Jinnuo
	guide	Taiwan	HIWIN Shangyin
	Stepping chain	Taiwan	KMC
	Non-deformable formwork	National standard	Ductile iron QT500-7 (annealed), solid formwork
	Security Overthinker	National standard	Clean high and low pressure gas protection valve
	Stainless steel tank	National standard	304 stainless steel gas tank prevents rust

BY-A8 Full Auto Bottle Blowing Machine Flow Chart：

iron-hand put preform→preform heated then to blow mold→close mold→slow closing mold→lock mold→auto upper handle-seal→stretch →pre-blow→blow→keep pressure→exhaust→open mold→take bottle

1. Preform inlet and bottle outlet The mechanical hand insert and taken out of the bottle, a bottle blowing machine with a person.

2. Temperature adjustment The preform is inserted in the heating mandrel, heating the preform a uniformly rotating continuously through the heating zone and obtain reasonable temperature distribution. Using LV intelligent control instrument control infrared heating, infrared lamp can control each layer. Heating area bottleneck protection device are carefully designed, so that the bottle to obtain the ideal temperature curve configuration at the same time, and is not affected by the heating effect of the bottleneck, the bottle blank heating temperature at all levels through digital instrument operation, intuitive and convenient.

3. Stretch and blow bottle By controlling the parameters of screen set, PLC automatic control clamping cylinder push opening mold accurately, the longitudinal tensile stretching cylinder of preform, high-pressure gas blowing bottle blank and transverse tensile, pressure setting, exhaust and out of the bottle. Mold structure is firm, the replacement of the mold is more convenient; mold lock turbocharging system is special; convenient control each cavity parameters through the touch screen, good function of fault diagnosis; special structure to ensure the sealing nozzle in various blowing pressure, the original bottle blowing control method improves the product capacity.

BY series Full Auto Bottle Blowing Machine 5 Innovation:

1. Clamping mechanism: toggle servo direct pressure (or hydraulic) three plate locking, bottom mold linkage, double arm lock mode, double pressure plate, three plate forming, stable and fast;

2. The heating mechanism: semi open type heating box with circulating air cooling, water cooling system, so that each embryo body maintain uniform heating, heating bottle preform to ensure no deformation, blowing high yield, and energy saving than peers over 30%; constant temperature energy-saving heating mechanism (Figure 8K SUS mirror box)

3. Bottle blowing machine structure: BY company in cooperation with the international top companies Parker, adopt Parker high pressure valve rotary machine, protection of single cavity and a substantial increase in production capacity 25%; BY machinery with the world's top companies, the original high pressure combined valve set, with 1st blow, 2nd blow and exhaust in one, shorten the molding cycle, improve bottle blow speed;

4. Single channel feed preform: BY machinery adopt single servo preform feeding system, preform even, less fault points, stable performance;

5. China's initial single servo system on the preform feeding system, no situation of block preform or less preform, preform feeding is accurate and smooth.

Nothing

0.3~2L PET Bottle Blowing Machine(Full Electric Energy Saving)

Nothing

0.3~2L PET Bottle Blowing Machine(Full Electric Energy Saving)

Customer Message

Head Office：Room 424-426, No. 2, Lvgang First Street, Xinhua Town, Huadu District, Guangzhou，China

Tel: +86-20-36979903 36979905

Mob/Whatsapp：+86-13922295090

Email: [email protected]

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