Combined raw material processing and packaging technology, produce " zero add" innovative beverage products!
Product
Sinking Style Paper Packaging Machine
Category:
General description:
- Product description
- Technical parameter
- Config list
- How it works
- Technical focus
- Brand advantages
-
1. Product Description:
1.1 The sunken carton packing machine (BY-ZB25) is a product developed by our company after technical improvement base on the advantages integrating of similar products from Italy and Germany and the combining of national conditions. It is the advanced carton packing equipment in China currently.
1.2 The equipment adopts servo positioning, PLC control, automatic operation; The main drive is driven by imported motor, and all levels of the drive are regulated by chain/sprocket. Its high degree of automation, reliable control, simple adjustment, intelligent operation and other advantages, can be widely used in beverage, beer, chemical, food, medicine and other industries. It can be used in secondary packaging for all kinds of bottles and cans, and be supporting used in automatic filling production line.
1.3 The main parts of the machine are made of high-quality stainless steel and aluminum, and the electrical and pneumatic system are made of imported components, such as: AIRTAC cylinder and pneumatic components, Schneider servo system and domestic high quality deceleration motor, Robatech hot melt adhesive machine, SICK sensor, contactor of French TE. This equipment has features of low failure rate, less maintenance and high reliability.
2. Equipment advantages:
2.1 Adopt linear bottle feeding mode: occupies a small area, simplifies the conveying system in front of the packing machine, reduces the investment cost of the whole line equipment;
2.2 Adopt side feeding method: simple and reasonable structure, small failure rate;
2.3 Adopt two levels of decompression: Effectively reduce pressure for the product, achieve smooth bottle dropping, no bottle stuck, and assure bottle dropping success rate at 100%; After the product falls and get into the packing process, it is in the state of micro-pressure stable transportation. And there is bottle anti-falling structure design, which basically eliminates the phenomenon of bottle falling;
2.4 Adopt servo bottle dropping system: high positioning accuracy, accurate movement, effectively reduce the impact and vibration of equipment operation, greatly improve the stability and reliability of equipment operation;
3. Structural Features:
3.1 The main drive adopts frequency conversion speed regulation and PLC control technology, combined with man-machine interface, to achieve stepless speed regulation, the main control adopts Siemens programming controller, with fast communication ability and powerful diagnostic function, to ensure the reliability of the system. Convenient operation, compact and reasonable structure, high degree of automation;
3.2 Reliable work: The machine uses pneumatic components to realize the product packaging action. Drive the main chain through the servo motor to operate the product delivery, and ensure the product is delivered accurately to each station. Use pneumatic and electrical control to package products accurately and reliably into packaging molding;
3.3 Smooth operation: The whole packaging process is to drive the products on the main chain through the servo motor, to achieve a smooth transition between start and stop from one station to the next station, and to achieve automatic operation base on combination with pneumatic, electrical, and optical control. Movement is coordinately, and the running is smooth and accurate;
3.4 The carton delivery channel adopts micro pressure control design;
3.5 Meet the requirements of food hygiene: use oil-free lubrication pneumatic components. most of the moving parts are in humanized design that do not need oil lubrication in whole lifetime, reduce a lot of cost for users. A small part of moving parts needs users to lubricate, while it is convenient. The daily maintenance is simple and easy; At the same time, the noise is low and there is no oil pollution
3.6 Paper feeding adopts automatic continuous paper feeding;
3.7 Equipped with a variety of protection functions, timely shutdown in case of failure. Such as: Automatically stop and wait when the carton conveying belt has not full carton; Automatically stop when the bottle feeding table is not full of bottles; automatically stop when the paper is jammed at the paper feeding position and the box is jammed at the falling position. Automatically stop when the operator enters the safety isolation line;
3.8 The bottle conveyer system adopts domestic high-quality integrated network chain equipped with transition plate to ensure smooth transition with the buyer's conveyor belt; The whole machine system automatically adjusts the packing speed according to the bottle feeding speed of the products on the conveyor belt.
4. Main parameters, round bottle, square bottle, special-shaped bottle
Products
Packaging Style
Capacity
Application
200ML-400ML
4*6、4*5、3*4 or 3*5、2*3etc.,
25PPM
PET\pop can\glass bottle
300ML-500ML
4*6、4*5、3*4 or 3*5、2*3etc.,
25PPM
PET\pop can\glass bottle
300ML-600ML
4*6、4*5、3*4 or 3*5、2*3 etc.,
25PPM
PET\pop can\glass bottle
500ML-1.25L
3*4、2*3 etc.,
25PPM
PET\pop can\glass bottle
1.25L-2.5L
2*3、2*2 etc.,
25PPM
PET\pop can\glass bottle
5. Equipment layout:
6. Process flow:
Containers are divided into multiple lines on the bottle-feeding conveyor belt by the separator, and then evenly grouped by the bottle separator. After the containers are grouped, they fall onto the cardboard through the bottle drop mechanism. During the falling of the falling mechanism with the bottle and cardboard, the cardboard is folded into a carton shape by means of a modular baffle. At the same time when the main drive moves forward with the carton, it firstly complete the glue spraying on the top of the carton by glue spraying mechanism, and then fold the top edge by the CAM mechanism, then the front press part press down to complete the top bonding. The carton continues to move forward, and then the side of the carton is sprayed with glue through the glue spraying mechanism, and the final forming and bonding of the carton is completed through the side press and back press mechanism, and the carton is sent to the conveyor belt by the main drive.
7. Bottle conveyer mechanism:
This part adopts domestic high quality famous brand motor and reducer to drive separately, and the speed regulation is realized by Schneider inverter. The bottle conveyor belt is made of high polymer, low wear and self-lubricating engineering plastics. The optimize design of every detail ensures the stability of equipment performance. In order to ensure the continuous and stable operation of the production, the system will detect whether there is a lack of bottles or empty bottles in the packaging area before the packaging. If there is a lack of bottles or empty bottles, the bottle dropping mechanism will automatically stop the bottle dropping and the system will prompt.
8. Acceleration section:
The use of belt conveyor reduces friction, and it can instantly send the bottle to the bottle dropping position, so that the bottle feeding will be smoother. Effectively reduce the bottle belt conveying pressure in the front end, and improve the whole machine packaging speed.
9. Bottle Dropping mechanism:
When the photoelectric switch detects that the bottle is enough and the cardboard is also sent to the bottom of the bottles, the cylinder will push the bottle dropping mechanism at this time, and the front section of the mechanism is equipped with a cylinder to reduce pressure, so that the bottle will quickly fall into the cardboard from the gap of the bottle dropping plate.
10. Paper plate feeding mechanism:
The plate feeding mechanism is the mechanism that stores the cardboard and delivers the cardboard to the bottom of the drop bottle one sheet at a time as required. The device is also equipped with a mechanism for testing the quantity of cardboard storage, so that when the quantity of cardboard storage is less than a certain amount, the system prompts the operator to add cardboard. The cardboard suction cup is lifted by the lifting cylinder (vacuum generated by the AIRTAC vacuum pneumatic assembly), and the cardboard is sucked from the stored cardboard pile sheet by sheet, and the cardboard is fed into the cardboard guide slot by the plate feeding cylinder. Driven by a decelerating motor, the cardboard in the guide groove is sent to the bottom of the bottle dropping device of the bottle dropping mechanism.
11. Carton falling Mechanism:
The cylinder lifts the two sets of suckers to the bottom of the paperboard and adsorbs the paperboard. After the bottles are dropped onto the paperboard by the stacking and dropping device, the synchronous device is driven by the servo motor to fall. At the same time, the left and right sets of suckers suck the paperboard, and the bottle finally falls into the front and rear clip-box chain plates on the main transmission chain.
12. The front press on carton:
When the carton is wrapped and transported to the front folding glue spraying position, the front folding glue spraying device is driven by the cylinder to spray glue on the top of the carton buy glue gun; Then the front folding cylinder drives the front folding plate and the baffle down, through a CAM mechanism to realize the front folding edge pressing by the successively movement of the front folding plate and baffle.
13 Back press:
When the wrapping carton is transported to the side folding and glue spraying position (at this time, the side pressing mechanism has finished spraying glue on the side of the carton), the back pressing plate and baffle are pressed down through the back pressing cylinder, and the wrapping carton is fixed and positioned, so that the side pressing mechanism can press the side of the carton with spraying glue. When the carton is fixed and positioned by the back pressure device, the side plate is pushed by the side pressure cylinder on both sides, so that the side of the carton is pressed.
14. The molding of the carton:
There are three steps to complete carton molding.
14.1 When the cardboard and bottle are dropped by the suction plate mechanism, the cardboard is folded into a carton shape through a formed baffle. When the bottle pile cardboard falls down, the cardboard can be folded and formed to complete the initial folding and forming of the cardboard.
14.2 The cylinder baffle of the front press is pressed down, and the front folding plate and baffle are moved successively to the front folding edge of the carton by a CAM mechanism.
14.3 When the carton is fixed and positioned by the back pressing device, the side pressing plate is pushed by the side pressing cylinder on both sides to make the side pressing of the carton close. The whole carton forming process has been completed.
15. Main drive:
The main transmission is mainly composed of driving device, conveying device, adjusting device and so on. It is powered by two servo motors, which drive the gearbox to drive the sprocket on the front drive shaft and the rear drive shaft, and drive the chain to rotate. The width of the carton can be adjusted by adjusting the distance between the front and rear clamping plates on the chain.
16. Glue spraying system
The whole system has features of stable performance, convenient adjustment, accurate and reliable spraying position. Nuoxin or Robatech is specially used for the new hot melt adhesive machine in the packaging industry, which greatly prolongates the running time of the adhesive machine, minimizes the maintenance time, and can lower the cost and improve the production efficiency for users.
Features:
(1) glue capacity up to 12.4kg/hr
(2) Large capacity rubber cylinder adopts basket type filter screen,
(3) no daily cleaning
17. The Control System:
Improved various control functions. the main key points are set up electronic monitoring device, mature servo control technology, make the equipment affordable, and customers are safe to use. The equipment work smoothly, with low noise and high productivity rate. On site bus (PROFIBUS) control technology, baud rate supports 9.6K to 12M
Up to 126 devices can be connected on the bus and support broadcast and multi-point communication, also SICK photoelectric switch. The performance is stable and the response time is only 0.5ms.
18. Man-machine Interface:
18.1 Humanized human-machine interface
18.2 Simple operation
18.3 careful input and output point control technology
The frame of the machine is sandblasted at 2.5 SAZ grade, in accordance with SIS rules, and deoiled by solvent, powder sprayed in two colors in an oven at 160℃, spraying color: blue (optional) Sliding door: gray (optional) Electric cabinet spraying: off-white
19. Equipment work requirements:
Products must enter the machine at a relatively smooth speed, and the delivery speed of previous process products should be controlled to prevent excessive extrusion between products. At the exit of the package, the packaged products must be removed carefully and timely to ensure the normal packaging process.
product description
technical parameter
configuration list
working principle
technical focus
branded advantages
1. Product Description:
1.1 The sunken carton packing machine (BY-ZB25) is a product developed by our company after technical improvement base on the advantages integrating of similar products from Italy and Germany and the combining of national conditions. It is the advanced carton packing equipment in China currently.
1.2 The equipment adopts servo positioning, PLC control, automatic operation; The main drive is driven by imported motor, and all levels of the drive are regulated by chain/sprocket. Its high degree of automation, reliable control, simple adjustment, intelligent operation and other advantages, can be widely used in beverage, beer, chemical, food, medicine and other industries. It can be used in secondary packaging for all kinds of bottles and cans, and be supporting used in automatic filling production line.
1.3 The main parts of the machine are made of high-quality stainless steel and aluminum, and the electrical and pneumatic system are made of imported components, such as: AIRTAC cylinder and pneumatic components, Schneider servo system and domestic high quality deceleration motor, Robatech hot melt adhesive machine, SICK sensor, contactor of French TE. This equipment has features of low failure rate, less maintenance and high reliability.
2. Equipment advantages:
2.1 Adopt linear bottle feeding mode: occupies a small area, simplifies the conveying system in front of the packing machine, reduces the investment cost of the whole line equipment;
2.2 Adopt side feeding method: simple and reasonable structure, small failure rate;
2.3 Adopt two levels of decompression: Effectively reduce pressure for the product, achieve smooth bottle dropping, no bottle stuck, and assure bottle dropping success rate at 100%; After the product falls and get into the packing process, it is in the state of micro-pressure stable transportation. And there is bottle anti-falling structure design, which basically eliminates the phenomenon of bottle falling;
2.4 Adopt servo bottle dropping system: high positioning accuracy, accurate movement, effectively reduce the impact and vibration of equipment operation, greatly improve the stability and reliability of equipment operation;
3. Structural Features:
3.1 The main drive adopts frequency conversion speed regulation and PLC control technology, combined with man-machine interface, to achieve stepless speed regulation, the main control adopts Siemens programming controller, with fast communication ability and powerful diagnostic function, to ensure the reliability of the system. Convenient operation, compact and reasonable structure, high degree of automation;
3.2 Reliable work: The machine uses pneumatic components to realize the product packaging action. Drive the main chain through the servo motor to operate the product delivery, and ensure the product is delivered accurately to each station. Use pneumatic and electrical control to package products accurately and reliably into packaging molding;
3.3 Smooth operation: The whole packaging process is to drive the products on the main chain through the servo motor, to achieve a smooth transition between start and stop from one station to the next station, and to achieve automatic operation base on combination with pneumatic, electrical, and optical control. Movement is coordinately, and the running is smooth and accurate;
3.4 The carton delivery channel adopts micro pressure control design;
3.5 Meet the requirements of food hygiene: use oil-free lubrication pneumatic components. most of the moving parts are in humanized design that do not need oil lubrication in whole lifetime, reduce a lot of cost for users. A small part of moving parts needs users to lubricate, while it is convenient. The daily maintenance is simple and easy; At the same time, the noise is low and there is no oil pollution
3.6 Paper feeding adopts automatic continuous paper feeding;
3.7 Equipped with a variety of protection functions, timely shutdown in case of failure. Such as: Automatically stop and wait when the carton conveying belt has not full carton; Automatically stop when the bottle feeding table is not full of bottles; automatically stop when the paper is jammed at the paper feeding position and the box is jammed at the falling position. Automatically stop when the operator enters the safety isolation line;
3.8 The bottle conveyer system adopts domestic high-quality integrated network chain equipped with transition plate to ensure smooth transition with the buyer's conveyor belt; The whole machine system automatically adjusts the packing speed according to the bottle feeding speed of the products on the conveyor belt.
4. Main parameters, round bottle, square bottle, special-shaped bottle
|
Products |
Packaging Style |
Capacity |
Application |
|
200ML-400ML |
4*6、4*5、3*4 or 3*5、2*3etc., |
25PPM |
PET\pop can\glass bottle |
|
300ML-500ML |
4*6、4*5、3*4 or 3*5、2*3etc., |
25PPM |
PET\pop can\glass bottle |
|
300ML-600ML |
4*6、4*5、3*4 or 3*5、2*3 etc., |
25PPM |
PET\pop can\glass bottle |
|
500ML-1.25L |
3*4、2*3 etc., |
25PPM |
PET\pop can\glass bottle |
|
1.25L-2.5L |
2*3、2*2 etc., |
25PPM |
PET\pop can\glass bottle |
5. Equipment layout:
6. Process flow:
Containers are divided into multiple lines on the bottle-feeding conveyor belt by the separator, and then evenly grouped by the bottle separator. After the containers are grouped, they fall onto the cardboard through the bottle drop mechanism. During the falling of the falling mechanism with the bottle and cardboard, the cardboard is folded into a carton shape by means of a modular baffle. At the same time when the main drive moves forward with the carton, it firstly complete the glue spraying on the top of the carton by glue spraying mechanism, and then fold the top edge by the CAM mechanism, then the front press part press down to complete the top bonding. The carton continues to move forward, and then the side of the carton is sprayed with glue through the glue spraying mechanism, and the final forming and bonding of the carton is completed through the side press and back press mechanism, and the carton is sent to the conveyor belt by the main drive.
7. Bottle conveyer mechanism:
This part adopts domestic high quality famous brand motor and reducer to drive separately, and the speed regulation is realized by Schneider inverter. The bottle conveyor belt is made of high polymer, low wear and self-lubricating engineering plastics. The optimize design of every detail ensures the stability of equipment performance. In order to ensure the continuous and stable operation of the production, the system will detect whether there is a lack of bottles or empty bottles in the packaging area before the packaging. If there is a lack of bottles or empty bottles, the bottle dropping mechanism will automatically stop the bottle dropping and the system will prompt.
8. Acceleration section:
The use of belt conveyor reduces friction, and it can instantly send the bottle to the bottle dropping position, so that the bottle feeding will be smoother. Effectively reduce the bottle belt conveying pressure in the front end, and improve the whole machine packaging speed.
9. Bottle Dropping mechanism:
When the photoelectric switch detects that the bottle is enough and the cardboard is also sent to the bottom of the bottles, the cylinder will push the bottle dropping mechanism at this time, and the front section of the mechanism is equipped with a cylinder to reduce pressure, so that the bottle will quickly fall into the cardboard from the gap of the bottle dropping plate.
10. Paper plate feeding mechanism:
The plate feeding mechanism is the mechanism that stores the cardboard and delivers the cardboard to the bottom of the drop bottle one sheet at a time as required. The device is also equipped with a mechanism for testing the quantity of cardboard storage, so that when the quantity of cardboard storage is less than a certain amount, the system prompts the operator to add cardboard. The cardboard suction cup is lifted by the lifting cylinder (vacuum generated by the AIRTAC vacuum pneumatic assembly), and the cardboard is sucked from the stored cardboard pile sheet by sheet, and the cardboard is fed into the cardboard guide slot by the plate feeding cylinder. Driven by a decelerating motor, the cardboard in the guide groove is sent to the bottom of the bottle dropping device of the bottle dropping mechanism.
11. Carton falling Mechanism:
The cylinder lifts the two sets of suckers to the bottom of the paperboard and adsorbs the paperboard. After the bottles are dropped onto the paperboard by the stacking and dropping device, the synchronous device is driven by the servo motor to fall. At the same time, the left and right sets of suckers suck the paperboard, and the bottle finally falls into the front and rear clip-box chain plates on the main transmission chain.
12. The front press on carton:
When the carton is wrapped and transported to the front folding glue spraying position, the front folding glue spraying device is driven by the cylinder to spray glue on the top of the carton buy glue gun; Then the front folding cylinder drives the front folding plate and the baffle down, through a CAM mechanism to realize the front folding edge pressing by the successively movement of the front folding plate and baffle.
13 Back press:
When the wrapping carton is transported to the side folding and glue spraying position (at this time, the side pressing mechanism has finished spraying glue on the side of the carton), the back pressing plate and baffle are pressed down through the back pressing cylinder, and the wrapping carton is fixed and positioned, so that the side pressing mechanism can press the side of the carton with spraying glue. When the carton is fixed and positioned by the back pressure device, the side plate is pushed by the side pressure cylinder on both sides, so that the side of the carton is pressed.
14. The molding of the carton:
There are three steps to complete carton molding.
14.1 When the cardboard and bottle are dropped by the suction plate mechanism, the cardboard is folded into a carton shape through a formed baffle. When the bottle pile cardboard falls down, the cardboard can be folded and formed to complete the initial folding and forming of the cardboard.
14.2 The cylinder baffle of the front press is pressed down, and the front folding plate and baffle are moved successively to the front folding edge of the carton by a CAM mechanism.
14.3 When the carton is fixed and positioned by the back pressing device, the side pressing plate is pushed by the side pressing cylinder on both sides to make the side pressing of the carton close. The whole carton forming process has been completed.
15. Main drive:
The main transmission is mainly composed of driving device, conveying device, adjusting device and so on. It is powered by two servo motors, which drive the gearbox to drive the sprocket on the front drive shaft and the rear drive shaft, and drive the chain to rotate. The width of the carton can be adjusted by adjusting the distance between the front and rear clamping plates on the chain.
16. Glue spraying system
The whole system has features of stable performance, convenient adjustment, accurate and reliable spraying position. Nuoxin or Robatech is specially used for the new hot melt adhesive machine in the packaging industry, which greatly prolongates the running time of the adhesive machine, minimizes the maintenance time, and can lower the cost and improve the production efficiency for users.
Features:
(1) glue capacity up to 12.4kg/hr
(2) Large capacity rubber cylinder adopts basket type filter screen,
(3) no daily cleaning
17. The Control System:
Improved various control functions. the main key points are set up electronic monitoring device, mature servo control technology, make the equipment affordable, and customers are safe to use. The equipment work smoothly, with low noise and high productivity rate. On site bus (PROFIBUS) control technology, baud rate supports 9.6K to 12M
Up to 126 devices can be connected on the bus and support broadcast and multi-point communication, also SICK photoelectric switch. The performance is stable and the response time is only 0.5ms.
18. Man-machine Interface:
18.1 Humanized human-machine interface
18.2 Simple operation
18.3 careful input and output point control technology
The frame of the machine is sandblasted at 2.5 SAZ grade, in accordance with SIS rules, and deoiled by solvent, powder sprayed in two colors in an oven at 160℃, spraying color: blue (optional) Sliding door: gray (optional) Electric cabinet spraying: off-white
19. Equipment work requirements:
Products must enter the machine at a relatively smooth speed, and the delivery speed of previous process products should be controlled to prevent excessive extrusion between products. At the exit of the package, the packaged products must be removed carefully and timely to ensure the normal packaging process.
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