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Product
Small Bottled Water Filling Machine
Category:
General description:
Boyuan Small Bottled Water Filling Machineis our company independently developed with special filling technology and international advanced technology in mineral water, pure water and other advanced models without steam.
- Product description
- Technical parameter
- Config list
- How it works
- Technical focus
- Brand advantages
-
Boyuan Small Bottled Water Filling Machine
1. 3 in 1 Washing-Filling-Capping Main Machine
1.1 Overview：
BY-24-24-8 type PET small bottled water washing-filling-capping 3 in 1 machine is our company independently developed with special filling technology and international advanced technology in mineral water, pure water and other advanced models without steam. The beverage filling machine adopts the transmission bottleneck, only need to change the little bottle type can change for a variety of sizes, most reduced wear bottles,delivery smoothly. Filling method is micro gravity vacuum filling, improve the filling speed, can accurately control the filling level. The health level of the circulating pipeline to provide a reliable guarantee for the quality of products imported from France. The catch is capping technology in the domestic leading level.
1.2 Main performance features：
1.2.1 Mainframe:Machine body is welding by steel structure, supported by SUS304 adjustable feet, surface coating with 304 stainless steel layer for anti-corrosion function.
1.2.2 Rotary Rinser :There are 24 bottle rinsing heads. The bottle rinsing cramps are of SUS304 clipping structure, which is out of touch of the screw thread of bottle mouth, with stable bottle clipping and high-efficient bottle rinsing.
1.2.3 Rotary Filler: There are 24 filling valves which is bigger than normal filling machine. The parts with contact to product are made of SUS304. The outer and inner surfaces of filling cylinder have been treated by mirror finish,and filling cylinder is aseptic treatment. High speed and large flow, high precision filling valve, filling speed, accurate liquid level.
1.2.4 Rotary Capper:There are 8 capping heads, rotary capper by French AROL company, capping magnetic screw cap, with overload protection function, and the screwing torque is stable and reliable. No bite cover cover, high cover, crooked cover, curling situation. SUS304 cover slide, slide cover is installed on the photoelectric switch, automatic control sorting machine start and stop. It can realize no bottle no cover, no cover automatic stop function. The cap sorting device is installed in the test cover device with transmission cover machine can realize the automatic transmission cover.
1.2.5 Cap Feeder: It is of horizontal pneumatic cap feeder. The cap storage device and the cap sliding slot are made of SUS304. There is electronic inspection system for the cap storage device and the cap sliding slot to control the speed of cap sending device and the whole system automatically. It will not deliver cap and stop automatically if there is no bottle.
1.2.6 Driving System: It is with frequency control of motor speed. All of the running mechanism are driven by gears, with stable running. The gears of each star wheels are oil nylon gears.
1.2.7 Control System and Operating Panel: Sealed independent electric control box, stainless steel material, imported PLC, frequency converter, relay, photoelectric switch, induction switch, relay component, touch screen operation panel, imported pneumatic components
1.2.8 Centralized grease lubrication system: The whole machine adopts centralized grease lubrication system, which makes the equipment maintenance and maintenance more convenient.
1.3 Equipment application Scope: This equipment is special for water and beverage filling, applicable bottle type is：
- Bottle Material： PET（Cold filling bottles）
- Bottle Height： 150—320mm
- Diameter： 50-97mm
- Bottle Mouth： Plastic normal cap with standard thread
Note: The buyer shall provide bottle samples for design and machine adjustment
1.4 Requirements for water, electricity, and gas
1.4.1The water quality of washing and filling shall meet the national drinking water hygiene standards, and the pressure, flow rate and temperature of washing and filling water shall meet the technical requirements of the equipment, namely:
- Washing water pressure:
- Washing water flow
- Filling water pressure:
- Filling water flow
1.4.2 The device must be connected to a three-phase, four-wire AC380V 50Hz AC power supply, using 4X6mm2 cable, which is incorporated into the ground cable.
1.4.3 The bring in compressed air through every parts except cylinder parts of this filling machine should be clean air without oil and water, and its pressure and flow rate should meet the technical requirements of the equipment, namely:
Pressure and flow:
1.4.4 Equipment lubrication: All meshing gears, bearings, reducers, matching splines and bushings of the equipment shall be lubricated.Calcium sodium base grease (ZGN-2, ZBE3600-88) is used for meshing gear, bearing, matching spline and bushing; MobilPTEFM220 lubricating oil is used for reducer and oil filling cup.The interval for adding grease is two months, the interval for adding reducer oil is one year, and the interval for adding oil cup oil is three months. The bearing lubrication of the equipment adopts centralized lubrication, and the calcium and sodium base grease stored in the oil tank.
2. Automatic Cap Feeder
2.1 Description
The hopper cap up from below the storage, along the conveyor belt or chain lift to the top, bypassing the top round after the turn down the bucket elevator material poured into the groove to receiving slot. Belt drive bucket conveyor belt is generally used rubber belt, installed in the upper or lower drive roller and the upper and lower turnabout rollers.
2.2 Technical specification
Type
SG—Ⅱ
Fan
380V、0.55KW
vibration motor
380 V、60W
3. Light Inspection
3.1 Description
Tube description: meet the national standard gb7000.10-1999 through the national compulsory 3C certification.
3.2 Feature
3.2.1 High power factor.
3.2.2 Less power consumption, brighter.
3.2.3 High frequency lighting tube bright and soft to protect eyesight.
3.2.4 Low voltage 180V can start up, high voltage 260V does not burn.
3.2.5 Durable average working time of no less than 5000 hours.
3.3 Main Technical Parameter
Mode
DJ-1
Power
40W
Dimension
1500mm（L）
Material
SS304
Tube type
T4-40W
Power factor
>0.65
Part II Equipment Transportation and Installation
1. Packing
The machine uses wood packing box to pack the body. Many parts are firmly connected with the packing box base. Among them, the cap tidying device, conveyor chain and supporting feet, spare parts and other scattered parts are packed or fixed in the wooden packing box, and all parts are packaged with plastic film.
2. Delivery
Do not tilt or invert the packing case. When hoisting, the tilt of the whole machine cannot be more than 10 degrees.
3. Equipment Installation
3.1 Installation of main engine, conveyor chain and air duct
Install the main machine according to the layout plan, adjust the anchor bolts of the 3-in-1 main machine to keep them level, stable and reliable, and check whether the fastening bolts on the device are loose.The conveyor chain, air duct and its legs are respectively installed, and connected with the main machine, then adjust the height.A water source is set up near the three-in-one machine, and a drainage ditch is dug around it for cleaning equipment and discharging wastewater.
3.2 Air Supply Connection
The compressed air access equipment with pneumatic three components, that is, φ10 hose inserted into the equipment hose fast plug, and adjust pressure regulation by regulator. The input pressure is about 0.7MPa, compressed air volume is 0.6m3/min, adjust the output pressure to 0.6MPa.
3.3 Water connection
Flushing inlet pipe: the water pressure is 0.15-0.2MPa. Filling inlet pipe: the water pressure is 0.25-0.4MPa. The drain pipe can be connected with a plastic hose and then run it into the drain.
3.4 Power connection
The machine must be connected with three-phase four-wire 380V, 50Hz AC power supply, using 3×6mm2+1× 4mm2 cable, and connected with grounding cable, make the machine reliably grounded.
Part III Equipment Adjustment
According to the operation direction of each part of the equipment shown in the process flow chart in the appendix, click the switch to check whether the operation direction and sound room are normal, and the equipment can be adjusted only after the check is correct.
1. The star wheel adjustment
The spacing between the clip plate and the upper plate is suitable for the filling bottleneck, with maximum clearance at 0.5mm. If the star wheel is out of sync, loosen the 8 bolts of the inner ring as shown in the following figure, rotate clockwise to adjust the card plate and star wheel, and tighten the bolts after adjustment.
2. Filling machine adjustment
To lower or raise the liquid level in the bottle, user can loosen the inner ring as shown in the following figure:
2.1 Loosen the nuts and bolts
2.2 Turn screw rod, lowering (or raising) the canning cylinder
2.3 Reduce (or increase) the bottle mouth adjustment pad
After adjustment, the fastener links should be tightened in time.
Part IV Fault analysis and troubleshooting
The bottle does not input properly or shake
Bottle quality problem；
Check bottle weight；
Bottle crowed when star wheel in and out；
Adjust bottle crowed when star wheel in and out；
The star wheel positioning plate is not synchronized or problem of higher or lower；
Adjust the star wheel positioning plate to synchronize or right height；
The bottle flushing does not flush properly
Water leakage in distributor；
Compress the air spring；
Insufficient flushing pressure；
Check pipes for foreign matter；
Abnormal filling
Filling valve not open enough；
Adjust filling valve opening；
Foreign matter in filling valve；
Remove foreign matter in filling valve；
Filling valve return air is not smooth；
Remove foreign matter in filling valve return pipe；
Bottle mouth size and shape are not standard；
Remove nonconforming bottles；
Overall lifting camshaft is out of level；
Adjust overall lifting camshaft level；
Filling valve dripping
Filling valve main spring pressure is insufficient；
Replace the filling valve main spring；
O-ring seal is damaged；
Replace the O-ring seal
Bottle in and out not smooth
Bottle in and out guard bar displacement；
Adjust bottle in and out guard bar；
The bottle in and out star wheel is not synchronized with the filling machine；
Adjust bottle in and out star wheel to synchronize with the filling machine；
-
Technical Parameter
Model
BY24-24-8
Workstation
Washing 24 filling 24 capping 8
Rated production capacity
12000BPH （500ml/bottle）
Air source pressure
0.7MPa
Gas consumption
1.4m3/min
Bottle rinse water pressure
0.2-0.25Mpa
Rinse water consumption
1T/H
Main motor power
2.2KW
Rinse pump power
0.75KW
Cap arranger
0.37KW
Dimension
L2800-W2230-H2700
Weight
≈4500kg
-
Configuration List
Item
Parts Name
Brand
Brand from
1
PLC
Mitsubishi
Japan
2
Inverter
3
Touch Screen
4
Switch
France
5
Contactor
6
Relay
7
Solenoid Valve
AIRTAC
China
8
Drive motor
Germany
9
Reducer
10
Water Pump
Nanfang
China
11
Main Bearing
NSK
Japan
12
Sensor
Autonics
Korea
13
Air component
AIRTAC
China
14
Stainless Steel Frame
Korea
15
Sealing ring
Hongkong
-
Brand Description:
1. A whole plant production line has many kinds of equipment which are not easy to be produced by one company. So we optimize the configuration according to the customer's requirement;2. Main considerations: requirements on product quality, production speed, adaptability to multiple specifications, energy consumption, continuous working hours, cost of accessories, service life, software upgrade, national standards, investment budget, etc.;
3. With 16 years of industry experience, thousands of superior equipment suppliers resources, multidisciplinary team of technical engineers, Boyuan company will match the most suitable equipment for you;
4. Offer free product formulation development services if purchase production lines;
5. Only charge 1-5% service fee based on project size (A-Z whole process service from feasible analysis, project design, formulation development to product coming into the market) if choose whole plant construction consultation service.
product description
technical parameter
configuration list
working principle
technical focus
branded advantages
Boyuan Small Bottled Water Filling Machine
1. 3 in 1 Washing-Filling-Capping Main Machine
1.1 Overview：
BY-24-24-8 type PET small bottled water washing-filling-capping 3 in 1 machine is our company independently developed with special filling technology and international advanced technology in mineral water, pure water and other advanced models without steam. The beverage filling machine adopts the transmission bottleneck, only need to change the little bottle type can change for a variety of sizes, most reduced wear bottles,delivery smoothly. Filling method is micro gravity vacuum filling, improve the filling speed, can accurately control the filling level. The health level of the circulating pipeline to provide a reliable guarantee for the quality of products imported from France. The catch is capping technology in the domestic leading level.
1.2 Main performance features：
1.2.1 Mainframe:Machine body is welding by steel structure, supported by SUS304 adjustable feet, surface coating with 304 stainless steel layer for anti-corrosion function.
1.2.2 Rotary Rinser :There are 24 bottle rinsing heads. The bottle rinsing cramps are of SUS304 clipping structure, which is out of touch of the screw thread of bottle mouth, with stable bottle clipping and high-efficient bottle rinsing.
1.2.3 Rotary Filler: There are 24 filling valves which is bigger than normal filling machine. The parts with contact to product are made of SUS304. The outer and inner surfaces of filling cylinder have been treated by mirror finish,and filling cylinder is aseptic treatment. High speed and large flow, high precision filling valve, filling speed, accurate liquid level.
1.2.4 Rotary Capper:There are 8 capping heads, rotary capper by French AROL company, capping magnetic screw cap, with overload protection function, and the screwing torque is stable and reliable. No bite cover cover, high cover, crooked cover, curling situation. SUS304 cover slide, slide cover is installed on the photoelectric switch, automatic control sorting machine start and stop. It can realize no bottle no cover, no cover automatic stop function. The cap sorting device is installed in the test cover device with transmission cover machine can realize the automatic transmission cover.
1.2.5 Cap Feeder: It is of horizontal pneumatic cap feeder. The cap storage device and the cap sliding slot are made of SUS304. There is electronic inspection system for the cap storage device and the cap sliding slot to control the speed of cap sending device and the whole system automatically. It will not deliver cap and stop automatically if there is no bottle.
1.2.6 Driving System: It is with frequency control of motor speed. All of the running mechanism are driven by gears, with stable running. The gears of each star wheels are oil nylon gears.
1.2.7 Control System and Operating Panel: Sealed independent electric control box, stainless steel material, imported PLC, frequency converter, relay, photoelectric switch, induction switch, relay component, touch screen operation panel, imported pneumatic components
1.2.8 Centralized grease lubrication system: The whole machine adopts centralized grease lubrication system, which makes the equipment maintenance and maintenance more convenient.
1.3 Equipment application Scope: This equipment is special for water and beverage filling, applicable bottle type is：
- Bottle Material： PET（Cold filling bottles）
- Bottle Height： 150—320mm
- Diameter： 50-97mm
- Bottle Mouth： Plastic normal cap with standard thread
Note: The buyer shall provide bottle samples for design and machine adjustment
1.4 Requirements for water, electricity, and gas
1.4.1The water quality of washing and filling shall meet the national drinking water hygiene standards, and the pressure, flow rate and temperature of washing and filling water shall meet the technical requirements of the equipment, namely:
- Washing water pressure:
- Washing water flow
- Filling water pressure:
- Filling water flow
1.4.2 The device must be connected to a three-phase, four-wire AC380V 50Hz AC power supply, using 4X6mm2 cable, which is incorporated into the ground cable.
1.4.3 The bring in compressed air through every parts except cylinder parts of this filling machine should be clean air without oil and water, and its pressure and flow rate should meet the technical requirements of the equipment, namely:
Pressure and flow:
1.4.4 Equipment lubrication: All meshing gears, bearings, reducers, matching splines and bushings of the equipment shall be lubricated.Calcium sodium base grease (ZGN-2, ZBE3600-88) is used for meshing gear, bearing, matching spline and bushing; MobilPTEFM220 lubricating oil is used for reducer and oil filling cup.The interval for adding grease is two months, the interval for adding reducer oil is one year, and the interval for adding oil cup oil is three months. The bearing lubrication of the equipment adopts centralized lubrication, and the calcium and sodium base grease stored in the oil tank.
2. Automatic Cap Feeder
2.1 Description
The hopper cap up from below the storage, along the conveyor belt or chain lift to the top, bypassing the top round after the turn down the bucket elevator material poured into the groove to receiving slot. Belt drive bucket conveyor belt is generally used rubber belt, installed in the upper or lower drive roller and the upper and lower turnabout rollers.
2.2 Technical specification
|
Type |
SG—Ⅱ |
|
Fan |
380V、0.55KW |
|
vibration motor |
380 V、60W |
3. Light Inspection
3.1 Description
Tube description: meet the national standard gb7000.10-1999 through the national compulsory 3C certification.
3.2 Feature
3.2.1 High power factor.
3.2.2 Less power consumption, brighter.
3.2.3 High frequency lighting tube bright and soft to protect eyesight.
3.2.4 Low voltage 180V can start up, high voltage 260V does not burn.
3.2.5 Durable average working time of no less than 5000 hours.
3.3 Main Technical Parameter
|
Mode |
DJ-1 |
|
Power |
40W |
|
Dimension |
1500mm（L） |
|
Material |
SS304 |
|
Tube type |
T4-40W |
|
Power factor |
>0.65 |
Part II Equipment Transportation and Installation
1. Packing
The machine uses wood packing box to pack the body. Many parts are firmly connected with the packing box base. Among them, the cap tidying device, conveyor chain and supporting feet, spare parts and other scattered parts are packed or fixed in the wooden packing box, and all parts are packaged with plastic film.
2. Delivery
Do not tilt or invert the packing case. When hoisting, the tilt of the whole machine cannot be more than 10 degrees.
3. Equipment Installation
3.1 Installation of main engine, conveyor chain and air duct
Install the main machine according to the layout plan, adjust the anchor bolts of the 3-in-1 main machine to keep them level, stable and reliable, and check whether the fastening bolts on the device are loose.The conveyor chain, air duct and its legs are respectively installed, and connected with the main machine, then adjust the height.A water source is set up near the three-in-one machine, and a drainage ditch is dug around it for cleaning equipment and discharging wastewater.
3.2 Air Supply Connection
The compressed air access equipment with pneumatic three components, that is, φ10 hose inserted into the equipment hose fast plug, and adjust pressure regulation by regulator. The input pressure is about 0.7MPa, compressed air volume is 0.6m3/min, adjust the output pressure to 0.6MPa.
3.3 Water connection
Flushing inlet pipe: the water pressure is 0.15-0.2MPa. Filling inlet pipe: the water pressure is 0.25-0.4MPa. The drain pipe can be connected with a plastic hose and then run it into the drain.
3.4 Power connection
The machine must be connected with three-phase four-wire 380V, 50Hz AC power supply, using 3×6mm2+1× 4mm2 cable, and connected with grounding cable, make the machine reliably grounded.
Part III Equipment Adjustment
According to the operation direction of each part of the equipment shown in the process flow chart in the appendix, click the switch to check whether the operation direction and sound room are normal, and the equipment can be adjusted only after the check is correct.
1. The star wheel adjustment
The spacing between the clip plate and the upper plate is suitable for the filling bottleneck, with maximum clearance at 0.5mm. If the star wheel is out of sync, loosen the 8 bolts of the inner ring as shown in the following figure, rotate clockwise to adjust the card plate and star wheel, and tighten the bolts after adjustment.
2. Filling machine adjustment
To lower or raise the liquid level in the bottle, user can loosen the inner ring as shown in the following figure:
2.1 Loosen the nuts and bolts
2.2 Turn screw rod, lowering (or raising) the canning cylinder
2.3 Reduce (or increase) the bottle mouth adjustment pad
After adjustment, the fastener links should be tightened in time.
Part IV Fault analysis and troubleshooting
|
The bottle does not input properly or shake |
Bottle quality problem； |
Check bottle weight； |
|
Bottle crowed when star wheel in and out； |
Adjust bottle crowed when star wheel in and out； |
|
|
The star wheel positioning plate is not synchronized or problem of higher or lower； |
Adjust the star wheel positioning plate to synchronize or right height； |
|
|
The bottle flushing does not flush properly |
Water leakage in distributor； |
Compress the air spring； |
|
Insufficient flushing pressure； |
Check pipes for foreign matter； |
|
|
Abnormal filling |
Filling valve not open enough； |
Adjust filling valve opening； |
|
Foreign matter in filling valve； |
Remove foreign matter in filling valve； |
|
|
Filling valve return air is not smooth； |
Remove foreign matter in filling valve return pipe； |
|
|
Bottle mouth size and shape are not standard； |
Remove nonconforming bottles； |
|
|
Overall lifting camshaft is out of level； |
Adjust overall lifting camshaft level； |
|
|
Filling valve dripping |
Filling valve main spring pressure is insufficient； |
Replace the filling valve main spring； |
|
O-ring seal is damaged； |
Replace the O-ring seal |
|
|
Bottle in and out not smooth |
Bottle in and out guard bar displacement； |
Adjust bottle in and out guard bar； |
|
The bottle in and out star wheel is not synchronized with the filling machine； |
Adjust bottle in and out star wheel to synchronize with the filling machine； |
Technical Parameter
|
Model |
BY24-24-8 |
|
Workstation |
Washing 24 filling 24 capping 8 |
|
Rated production capacity |
12000BPH （500ml/bottle） |
|
Air source pressure |
0.7MPa |
|
Gas consumption |
1.4m3/min |
|
Bottle rinse water pressure |
0.2-0.25Mpa |
|
Rinse water consumption |
1T/H |
|
Main motor power |
2.2KW |
|
Rinse pump power |
0.75KW |
|
Cap arranger |
0.37KW |
|
Dimension |
L2800-W2230-H2700 |
|
Weight |
≈4500kg |
Configuration List
|
Item |
Parts Name |
Brand |
Brand from |
|
1 |
PLC |
Mitsubishi |
Japan |
|
2 |
Inverter |
||
|
3 |
Touch Screen |
||
|
4 |
Switch |
|
France
|
|
5 |
Contactor |
||
|
6 |
Relay |
||
|
7 |
Solenoid Valve |
AIRTAC
|
China |
|
8 |
Drive motor |
|
Germany
|
|
9 |
Reducer |
||
|
10 |
Water Pump |
Nanfang |
China |
|
11 |
Main Bearing
|
NSK |
Japan |
|
12 |
Sensor
|
Autonics
|
Korea |
|
13 |
Air component
|
AIRTAC
|
China |
|
14 |
Stainless Steel Frame
|
|
Korea
|
|
15 |
Sealing ring |
|
Hongkong |
Brand Description:
1. A whole plant production line has many kinds of equipment which are not easy to be produced by one company. So we optimize the configuration according to the customer's requirement;
2. Main considerations: requirements on product quality, production speed, adaptability to multiple specifications, energy consumption, continuous working hours, cost of accessories, service life, software upgrade, national standards, investment budget, etc.;
3. With 16 years of industry experience, thousands of superior equipment suppliers resources, multidisciplinary team of technical engineers, Boyuan company will match the most suitable equipment for you;
4. Offer free product formulation development services if purchase production lines;
5. Only charge 1-5% service fee based on project size (A-Z whole process service from feasible analysis, project design, formulation development to product coming into the market) if choose whole plant construction consultation service.
Customer Message
CONTACT US
Head Office：Room 424-426, No. 2, Lvgang First Street, Xinhua Town, Huadu District, Guangzhou，China
Tel: +86-20-36979903 36979905
Foodtechx Shop: https://foodtechx.com/
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