1.1 Equipment: including conveyor belt, bottle stop star wheel, bottle feeding screw, bottle in and out star wheel, guide plate, the big center wheel, small bottle tray, color code detection photoelectric, label cutting wheel device, hot melt glue components, labeling wheelset, label brush board, constant tension control system and servo label drum, label feeding servo components, the general linear motion control system and electrical parts;

The main drive adopts the German SEW motor reducer
Important transmission part All are helical gear drive, more accurate and stable, lower noise
Label feeding mechanism Label feeding plate automatic controled by initiative label release servo, controlled by motion controller
Vacuum adsorption system Taiwan brand vacuum pump
Glue rolling device Adopts the mesh type glue roll design, saves the hot melt glue to the maximum extent
Glue rolling device Glue scraping structure adopt new adjusting mechanism. Easy to adjust and make the coating more uniform
Multi wedge belt wheel structure for round bottle; CAM curve plate drive or servo drive to achieve square bottle or special-shaped bottle labeling
Label cutting mechanism Servo control system control, servo motor drive; Absolute value rotary encoder, color label sensor detection; single, double knife label cutting wheel, vacuum label adsorption
Label constant tension system
Two-way convenient photoelectric detection system
Control system schneider	1. Adopt the most advanced motion control servo technology of Schneider: Schneider servo control system and high-power servo motor to ensure dynamic speed and stability; 2. Use high precision rotary encoder, achieve the accuracy to 4 million lines; 3. Rotary encoder signal directly feedback to the servo control system, no need of PLC processing; 4. the label detection device adopts high sensitivity color scale sensor with high speed response, the detection signal is directly fed back to the servo control system, to ensure that it can be dynamically adjusted within 0.4 milliseconds; 5. Use Schneider touch screen operation: different bottle control, system conversion, equipment running status, various operating parameters and system problems display; 6. The stainless steel integrated electric cabinet of Japan Yamanyo strong air cooler is installed, and the service life and stability of electrical equipment are effectively guaranteed.
Accident protection device	1. When the protective door opens, the machine will stop automatically. 2. Movable position and hot part position have fixed protective cover. 3. Emergency stop button is installed on the machine control panel and the movable control panel.
Equipment protection device	1. When there is any operation error, the locking device will detect and send a signal to prevent the operation or cannot start the machine. 2, in the air path system, detect whether the system pressure is lower than the working pressure setting, the working pressure automatically stop if yes.
Italian overload protector	1. When there is any overload or impact in label station, the overload protector disengages to protect the device on the station. 2.When the container begins to accumulate, the photoelectric switch detects it and sends out a signal, stopping the container before it reaches the discharge. 3. All motors have electromagnetic clutch overload protection. When these devices are operated, the machine will stop. 4. The lifting limit device of the bottle pressure head is used to fix the maximum and minimum container height to limit the vertical impact change of the central disk.

2. Basic performance description:

2.1 Rated production capacity: 36,000 bottles/hour (24 head) (Bumblebee-PHR24/PHR24L)

2.2 Labeling form: hot melt glue labeling of around bottle body

2.3 Direction of operation: Bottle in from right (PHR24); Bottle in from left (PHR24L)

2.4 Suitable bottle type:

2.4.1 Glass bottles, PET bottles, metal bottles, etc
2.4.2 Round, square, polygon and oval (refers to the shape of the section at the labeling position, and the shape of the section at the labeling must be consistent
2.4.3 The diameter of the bottle is ø 50~105mm
2.4.4 Bottle height: H120~350mm
(Note: the plus or minus error of diameter and height of each type of bottle is 2 mm, otherwise, the other type of bottle is used for calculation)

2.5 Applicable label (around body label)

2.5.1 Label materials: PET, OPP and paper, etc
2.5.2 Label length: 170 ~ 350mm
2.5.3 Label thickness: must be greater than or equal to 0.035mm (thinner depending on the specific situation, need to test and confirmation), and less than or equal to 0.05mm (thicker depending on the specific situation, need to test and confirmation)
2.5.4 Label width: must be less than or equal to 125mm

3. Technical features of equipment:

3.1 The equipment runs in full automatic mode, starting, stopping and arranging. The frequency converter adjusts the speed according to the amount of bottle, and the default setting is "no bottle feeding - stop label feeding".

3.2 Rotary labeling function to achieve accurate alignment.

3.3 The quick replacement tray structure minimizes the time required for bottle type replacement.

3.4 Glue roller: The mesh type gluer roller is stable and reliable, which can reduce the amount of glue consumption to the minimum.

3.5 Label brush system: EACH individual brush is fixed on the support frame and can be converted according to different bottle types.

3.6 Label cutting system: accurate label cutting control system, the label length cutting accuracy is controlled within plus or minus 1mm, and each label is compensated (each label has compensation error after cutting ), will not bring cumulative error.

3.7 Control system: All the operating devices are easy to control, and the operation of the device is fully reflected through the touch screen.

3.8 Change bottle shape or label: Switch from one bottle shape or label to another with very simple tools.

3.9 Material：Bottle feeding screw,Bottle feeding guide,in and out bottle star wheel and bottle guide, etc are all made of synthetic materials with low friction coefficient and high wear resistance.

3.10 Frame and appearance: the main load-bearing frame high quality is made of carbon steel paint rust proof, long service life; The other structural parts and appearance parts are made of 304 stainless steel.

4 Layout Drawing

Technical Parameters

No	Item	Data
1	Power supply	Three-phase 380V 50 Hz 8000W
2	The total length of equipment	3000mm (conveyor length 3000mm or can be regulate base on your product lines)
3	Equipment width	2500mm
4	Conveyor speed	30m/min (the speed of the transmission lines can be adjusted according to actual production)
5	The method of speed adjustment	uninterrupted - adjust rate
6	The largest Speed of labels feed	maximum speed of 100 meters labels / min
7	The largest speed of labeling	12000 BPH (500ml)
8	Labeling accuracy	± 1mm
9	Integrated Labeling accuracy	± 1mm
10	Product Size	500ml
11	Maximum label width	150mm
12	The maximum length of label	500mm
13	The maximum diameter of label	600mm
14	Paper core diameter	152 mm
15	Labeling glue	leading and trailing edge gluing with hot melt
16	Gluing temperature	120~160℃
17	Type of label	OPP label 、paper-plastic composite film label、paper label
18	Labeling workstation	12 per cycle
19	Mold	Each set of molds include infeed screw, infeed star wheel, discharge star wheel, bottle tray and so on)
20	Machine weight	about 3000 Kg

Configuration

No.	Item	Brand	Origin
1	Motion controller	Schneider	France
2	Frequency converter	Schneider	France
3	AC contactor	Schneider	France
4	Switch	Schneider	France
5	Relay	Schneider	France
6	Sensor	Schneider	France
7	Servo controller	Schneider	France
8	Servo motor	Panasonic	Japan
9	Spindle motor	ABB	Switzerland
10	Touch Screen	Schneider	France

Brand Description:

1. A whole plant production line has many kinds of equipment which are not easy to be produced by one company. So we optimize the configuration according to the customer's requirement;

2. Main considerations: requirements on product quality, production speed, adaptability to multiple specifications, energy consumption, continuous working hours, cost of accessories, service life, software upgrade, national standards, investment budget, etc.;

3. With 16 years of industry experience, thousands of superior equipment suppliers resources, multidisciplinary team of technical engineers, Boyuan company will match the most suitable equipment for you;

4. Offer free product formulation development services if purchase production lines;

5. Only charge 1-5% service fee based on project size (A-Z whole process service from feasible analysis, project design, formulation development to product coming into the market) if choose whole plant construction consultation service.

product description

technical parameter

configuration list

working principle

technical focus

branded advantages

BY-250 Hot melt Glue labeling machine

1. Equipment composition and working principle:

The main drive adopts the German SEW motor reducer
Important transmission part All are helical gear drive, more accurate and stable, lower noise
Label feeding mechanism Label feeding plate automatic controled by initiative label release servo, controlled by motion controller
Vacuum adsorption system Taiwan brand vacuum pump
Glue rolling device Adopts the mesh type glue roll design, saves the hot melt glue to the maximum extent
Glue rolling device Glue scraping structure adopt new adjusting mechanism. Easy to adjust and make the coating more uniform
Multi wedge belt wheel structure for round bottle; CAM curve plate drive or servo drive to achieve square bottle or special-shaped bottle labeling
Label cutting mechanism Servo control system control, servo motor drive; Absolute value rotary encoder, color label sensor detection; single, double knife label cutting wheel, vacuum label adsorption
Label constant tension system
Two-way convenient photoelectric detection system
Control system schneider	1. Adopt the most advanced motion control servo technology of Schneider: Schneider servo control system and high-power servo motor to ensure dynamic speed and stability; 2. Use high precision rotary encoder, achieve the accuracy to 4 million lines; 3. Rotary encoder signal directly feedback to the servo control system, no need of PLC processing; 4. the label detection device adopts high sensitivity color scale sensor with high speed response, the detection signal is directly fed back to the servo control system, to ensure that it can be dynamically adjusted within 0.4 milliseconds; 5. Use Schneider touch screen operation: different bottle control, system conversion, equipment running status, various operating parameters and system problems display; 6. The stainless steel integrated electric cabinet of Japan Yamanyo strong air cooler is installed, and the service life and stability of electrical equipment are effectively guaranteed.
Accident protection device	1. When the protective door opens, the machine will stop automatically. 2. Movable position and hot part position have fixed protective cover. 3. Emergency stop button is installed on the machine control panel and the movable control panel.
Equipment protection device	1. When there is any operation error, the locking device will detect and send a signal to prevent the operation or cannot start the machine. 2, in the air path system, detect whether the system pressure is lower than the working pressure setting, the working pressure automatically stop if yes.
Italian overload protector	1. When there is any overload or impact in label station, the overload protector disengages to protect the device on the station. 2.When the container begins to accumulate, the photoelectric switch detects it and sends out a signal, stopping the container before it reaches the discharge. 3. All motors have electromagnetic clutch overload protection. When these devices are operated, the machine will stop. 4. The lifting limit device of the bottle pressure head is used to fix the maximum and minimum container height to limit the vertical impact change of the central disk.

2. Basic performance description:

2.1 Rated production capacity: 36,000 bottles/hour (24 head) (Bumblebee-PHR24/PHR24L)

2.2 Labeling form: hot melt glue labeling of around bottle body

2.3 Direction of operation: Bottle in from right (PHR24); Bottle in from left (PHR24L)

2.4 Suitable bottle type:

2.5 Applicable label (around body label)

3. Technical features of equipment:

3.2 Rotary labeling function to achieve accurate alignment.

3.3 The quick replacement tray structure minimizes the time required for bottle type replacement.

3.4 Glue roller: The mesh type gluer roller is stable and reliable, which can reduce the amount of glue consumption to the minimum.

3.5 Label brush system: EACH individual brush is fixed on the support frame and can be converted according to different bottle types.

3.7 Control system: All the operating devices are easy to control, and the operation of the device is fully reflected through the touch screen.

3.8 Change bottle shape or label: Switch from one bottle shape or label to another with very simple tools.

3.9 Material：Bottle feeding screw,Bottle feeding guide,in and out bottle star wheel and bottle guide, etc are all made of synthetic materials with low friction coefficient and high wear resistance.

4 Layout Drawing

Technical Parameters

No	Item	Data
1	Power supply	Three-phase 380V 50 Hz 8000W
2	The total length of equipment	3000mm (conveyor length 3000mm or can be regulate base on your product lines)
3	Equipment width	2500mm
4	Conveyor speed	30m/min (the speed of the transmission lines can be adjusted according to actual production)
5	The method of speed adjustment	uninterrupted - adjust rate
6	The largest Speed of labels feed	maximum speed of 100 meters labels / min
7	The largest speed of labeling	12000 BPH (500ml)
8	Labeling accuracy	± 1mm
9	Integrated Labeling accuracy	± 1mm
10	Product Size	500ml
11	Maximum label width	150mm
12	The maximum length of label	500mm
13	The maximum diameter of label	600mm
14	Paper core diameter	152 mm
15	Labeling glue	leading and trailing edge gluing with hot melt
16	Gluing temperature	120~160℃
17	Type of label	OPP label 、paper-plastic composite film label、paper label
18	Labeling workstation	12 per cycle
19	Mold	Each set of molds include infeed screw, infeed star wheel, discharge star wheel, bottle tray and so on)
20	Machine weight	about 3000 Kg

Configuration

No.	Item	Brand	Origin
1	Motion controller	Schneider	France
2	Frequency converter	Schneider	France
3	AC contactor	Schneider	France
4	Switch	Schneider	France
5	Relay	Schneider	France
6	Sensor	Schneider	France
7	Servo controller	Schneider	France
8	Servo motor	Panasonic	Japan
9	Spindle motor	ABB	Switzerland
10	Touch Screen	Schneider	France

Brand Description:

1. A whole plant production line has many kinds of equipment which are not easy to be produced by one company. So we optimize the configuration according to the customer's requirement;

2. Main considerations: requirements on product quality, production speed, adaptability to multiple specifications, energy consumption, continuous working hours, cost of accessories, service life, software upgrade, national standards, investment budget, etc.;

3. With 16 years of industry experience, thousands of superior equipment suppliers resources, multidisciplinary team of technical engineers, Boyuan company will match the most suitable equipment for you;

4. Offer free product formulation development services if purchase production lines;

5. Only charge 1-5% service fee based on project size (A-Z whole process service from feasible analysis, project design, formulation development to product coming into the market) if choose whole plant construction consultation service.

Nothing

Customer Message

Head Office：Room 424-426, No. 2, Lvgang First Street, Xinhua Town, Huadu District, Guangzhou，China

Tel: +86-20-36979903 36979905

Mob/Whatsapp：+86-13922295090

Email: [email protected]

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