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Product
Homogenizer
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General description:
Homogenizer
- Product description
- Technical parameter
- Config list
- How it works
- Technical focus
- Brand advantages
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Homogenizer
1. Technical Features:
1.1 Lubrication: The high-pressure oil-resistant hose is selected and the lubrication system combining forced injection and splashing is adopted. Under the same production conditions, the oil temperature can maintain a relatively stable temperature, and the oil viscosity is not easy to become thinner, and the lubrication effect is continuously and better. At the same time, a circulating cooling system is adopted, which greatly reduces the temperature of the transmission box and reduces the loss of lubricating oil. (Note: The forced injection system is also called the anti-lock brake system. It is directly injected into the middle of the bearing bush through a high-pressure oil-resistant hose, so that the contact surface of the bearing bush and the crankshaft forms a lubricating surface, which changes the traditional way of using the middle of the bearing bush and the crankshaft. Direct oil lubrication leads to the defect that the temperature rise of the transmission box is too high.)
1.2 Transmission box: The crankshaft is made of alloy ductile iron and special alloy steel, which is wear-resistant and has a long service life; the crankshaft transmission adopts a Huff type, intermediate support structure (which avoids the accumulation of stress caused by the crankshaft for a long time), modularity and reasonable structure , Easy maintenance; transmission shaft and crankshaft adopt helical gear low-speed transmission, low noise and good stability. The cover of the transmission box adopts O-type sealing, which has good sealing effect. The transmission box is easy to refuel and is more user-friendly.
1.3 Vulnerable parts: The homogenization valve, check valve, and plunger are made of special alloy steel, which have the characteristics of wear resistance, impact resistance and long service life. At the same time, it is suitable for any disinfection process (including CIP). In special circumstances, the homogenization valve, The one-way valve can be made of tungsten alloy steel, which can also be adapted to any disinfection process. Various sealing materials have the characteristics of wear resistance, non-toxicity, high temperature resistance and long service life. (Note: The homogenization valve, one-way valve, plunger, and seals have reached the international advanced level and can completely replace imports) The replacement of wearing parts is worry-free, labor-saving and simple (replacement of plungers, plunger seals and other parts are not The pump body must be disassembled).
1.4 Pump body shape and structure: The high-pressure sealing gland of the pump body adopts a square gland, which has high strength and better sealing effect. The fastening nut is a cap nut with a coordinated and beautiful appearance. The valve body of the pump and the material passage are in compliance with food hygiene standards and pharmaceutical standards. The inlet and outlet pipe fittings are connected to the pump body and valve body with active joints, which is convenient for pipeline installation and disassembly. The pump valve body has undergone special solution heat treatment to enhance the flexibility of the pump valve body and greatly increase the service life.
1.5 Models: Our homogenizers (high-pressure pumps) are all horizontal models with good stability, and the outer shell is made of 304 stainless steel.
(Note: The front and both sides are equipped with movable doors, no need to disassemble the shell for operation, repair and maintenance, and the shell has no burrs and sharp edges)
1.6 Energy saving: Our homogenizer (high-pressure pump) is designed based on low energy consumption and high efficiency. Through the forced cooling injection system, under the same production conditions, it has obvious energy saving effects. (Note: Generally 5000-30 motor power is 55KW, compared with our homogenizer (high pressure pump) JZH5000-30 motor power is only 45KW, which greatly reduces the use cost of homogenizer (high pressure pump).)
The technical characteristics of the above-mentioned our homogenizer (high pressure pump) have national patents.
2. Materials
2.1 Drive assembly: The box body is: HT200, the crankshaft is alloy ductile iron, the bearing bush is SJ5, the connecting rod is alloy ductile iron, the gear material is forged, and high-quality alloy steel is selected.
Pump body and valve body: 1Cr18Ni9Ti, using solution heat treatment process.
2.2 Homogenizing valve: special alloy steel, the valve seat and valve core can be used for repeated grinding, and the collision ring can be used in reverse.
2.3 One-way valve: special steel (7Gr17MoFr alloy), wear-resistant and impact-resistant, can be used for repeated grinding.
2.4 lunger: Special steel, plus secondary heat treatment process.
2.5 Seals: Sealing material code X4310 and super polymer, high temperature resistance 150℃.
2.6 Plate heat exchanger: produced by Shanghai Light Machinery.
The above materials are non-toxic, non-staining, acid and alkali resistant, and suitable for CIP disinfection.
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Technical Parameter:
Model JZH3000-30 Rated flow：L/H ≥3000 Max pressure：MPa 30 Continuous working pressure：MPa ≤24 Siemens (China) Ltd Motor power：KW 30（380v50hz） CIP disinfection suitable for standard NaOH 2% HNO3 1.5% Input pressure：Mpa 0.2-0.3 Machine size：m 1.5*1.0*1.1 Drive feature The use of helical gear low-speed transmission, combined with the forced injection and splash type lubrication system, gives full play to the lubrication effect, effectively controls the temperature of the transmission box, combined with the circulating external cooling system, greatly reduces the temperature of the transmission box, and ensures Can be used continuously for a long time. Others All other parts in contact with materials meet the requirements of food hygiene, and there is no dead space for cleaning.
product description
technical parameter
configuration list
working principle
technical focus
branded advantages
Homogenizer
1. Technical Features:
1.1 Lubrication: The high-pressure oil-resistant hose is selected and the lubrication system combining forced injection and splashing is adopted. Under the same production conditions, the oil temperature can maintain a relatively stable temperature, and the oil viscosity is not easy to become thinner, and the lubrication effect is continuously and better. At the same time, a circulating cooling system is adopted, which greatly reduces the temperature of the transmission box and reduces the loss of lubricating oil. (Note: The forced injection system is also called the anti-lock brake system. It is directly injected into the middle of the bearing bush through a high-pressure oil-resistant hose, so that the contact surface of the bearing bush and the crankshaft forms a lubricating surface, which changes the traditional way of using the middle of the bearing bush and the crankshaft. Direct oil lubrication leads to the defect that the temperature rise of the transmission box is too high.)
1.2 Transmission box: The crankshaft is made of alloy ductile iron and special alloy steel, which is wear-resistant and has a long service life; the crankshaft transmission adopts a Huff type, intermediate support structure (which avoids the accumulation of stress caused by the crankshaft for a long time), modularity and reasonable structure , Easy maintenance; transmission shaft and crankshaft adopt helical gear low-speed transmission, low noise and good stability. The cover of the transmission box adopts O-type sealing, which has good sealing effect. The transmission box is easy to refuel and is more user-friendly.
1.3 Vulnerable parts: The homogenization valve, check valve, and plunger are made of special alloy steel, which have the characteristics of wear resistance, impact resistance and long service life. At the same time, it is suitable for any disinfection process (including CIP). In special circumstances, the homogenization valve, The one-way valve can be made of tungsten alloy steel, which can also be adapted to any disinfection process. Various sealing materials have the characteristics of wear resistance, non-toxicity, high temperature resistance and long service life. (Note: The homogenization valve, one-way valve, plunger, and seals have reached the international advanced level and can completely replace imports) The replacement of wearing parts is worry-free, labor-saving and simple (replacement of plungers, plunger seals and other parts are not The pump body must be disassembled).
1.4 Pump body shape and structure: The high-pressure sealing gland of the pump body adopts a square gland, which has high strength and better sealing effect. The fastening nut is a cap nut with a coordinated and beautiful appearance. The valve body of the pump and the material passage are in compliance with food hygiene standards and pharmaceutical standards. The inlet and outlet pipe fittings are connected to the pump body and valve body with active joints, which is convenient for pipeline installation and disassembly. The pump valve body has undergone special solution heat treatment to enhance the flexibility of the pump valve body and greatly increase the service life.
1.5 Models: Our homogenizers (high-pressure pumps) are all horizontal models with good stability, and the outer shell is made of 304 stainless steel.
(Note: The front and both sides are equipped with movable doors, no need to disassemble the shell for operation, repair and maintenance, and the shell has no burrs and sharp edges)
1.6 Energy saving: Our homogenizer (high-pressure pump) is designed based on low energy consumption and high efficiency. Through the forced cooling injection system, under the same production conditions, it has obvious energy saving effects. (Note: Generally 5000-30 motor power is 55KW, compared with our homogenizer (high pressure pump) JZH5000-30 motor power is only 45KW, which greatly reduces the use cost of homogenizer (high pressure pump).)
The technical characteristics of the above-mentioned our homogenizer (high pressure pump) have national patents.
2. Materials
2.1 Drive assembly: The box body is: HT200, the crankshaft is alloy ductile iron, the bearing bush is SJ5, the connecting rod is alloy ductile iron, the gear material is forged, and high-quality alloy steel is selected.
Pump body and valve body: 1Cr18Ni9Ti, using solution heat treatment process.
2.2 Homogenizing valve: special alloy steel, the valve seat and valve core can be used for repeated grinding, and the collision ring can be used in reverse.
2.3 One-way valve: special steel (7Gr17MoFr alloy), wear-resistant and impact-resistant, can be used for repeated grinding.
2.4 lunger: Special steel, plus secondary heat treatment process.
2.5 Seals: Sealing material code X4310 and super polymer, high temperature resistance 150℃.
2.6 Plate heat exchanger: produced by Shanghai Light Machinery.
The above materials are non-toxic, non-staining, acid and alkali resistant, and suitable for CIP disinfection.
Technical Parameter:
| Model | JZH3000-30 |
| Rated flow：L/H | ≥3000 |
| Max pressure：MPa | 30 |
| Continuous working pressure：MPa | ≤24 |
| Siemens (China) Ltd Motor power：KW | 30（380v50hz） |
| CIP disinfection suitable for standard | NaOH 2% HNO3 1.5% |
| Input pressure：Mpa | 0.2-0.3 |
| Machine size：m | 1.5*1.0*1.1 |
| Drive feature | The use of helical gear low-speed transmission, combined with the forced injection and splash type lubrication system, gives full play to the lubrication effect, effectively controls the temperature of the transmission box, combined with the circulating external cooling system, greatly reduces the temperature of the transmission box, and ensures Can be used continuously for a long time. |
| Others | All other parts in contact with materials meet the requirements of food hygiene, and there is no dead space for cleaning. |
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